I-01 >> Umbono wezinto ezininzi ezahlukeneyo kunye neebatch ezincinci
Iintlobo ngeentlobo ezahlukeneyo, ukuveliswa kwamancinci amancinci kubhekisele kwindlela yemveliso apho kukho iintlobo ezininzi zeemveliso (imigaqo, iimodeli, imilo, imilo, imibala, njl.njl) njengenani lemveliso uhlobo. .
Ngokubanzi, xa kuthelekiswa neendlela zemveliso enkulu, le ndlela yemveliso inendlela ephantsi, iindleko eziphezulu, akukho lula ukufezekisa i-automation, kunye nombutho wemveliso zinzima kakhulu. Nangona kunjalo, phantsi kwemiqathango yoqoqosho lweentengiso, abathengi badla ngokutshintsha izinto zabo zokuzonwabisa, balandela iimveliso ezizodwa, ezizodwa nezithandwayo ezahlukileyo kwabanye.
Iimveliso ezintsha ziyavela ngokungapheliyo, kwaye ukwenzela ukwandisa isabelo sentengiso, iinkampani kufuneka zilungelelanise kolu tshintsho kwintengiso. Ukwahluka kweemveliso zeshishini kube yinto engenakuphikiswa. Ewe kunjalo, kufuneka sibone ukwahluka kweemveliso kunye nokuvela okungapheliyo kweemveliso ezintsha, eziya kuthi zibangele ukuba ezinye iimveliso zisuswe ngaphambi kokuba ziphelelwe lixesha kwaye zinokusebenzisa kakhulu izixhobo. Le phenomenon kufuneka ivuse ingqalelo yabantu.
I-02 >> Iimpawu zezinto ezininzi ezahlukeneyo kunye neebatch ezincinci
I-1. Iindidi ezininzi kwi-parallel
Kuba iimveliso ezininzi zenkampani zilungiselelwe abathengi, iimveliso ezahlukeneyo zineemfuno ezahlukeneyo, kwaye izixhobo zenkampani zikwiintlobo ezahlukeneyo.
2. Ukwabelana ngezixhobo
Wonke umsebenzi kwinkqubo yemveliso ufuna izibonelelo, kodwa izibonelelo ezinokusetyenziswa kwiNkqubo iMiselweyo kakhulu. Umzekelo, ingxaki yeengquzulwano zezixhobo idla ngokudibana nayo kwinkqubo yemveliso ibangelwa kukwabelana ngezixhobo zeprojekthi. Ke ngoko, izixhobo ezinqongopheleyo kufuneka zabelwe ngokufanelekileyo ukufezekisa iimfuno zeprojekthi.
3. Ukungaqiniseki kwendlela yoku-odola kunye nomjikelo wemveliso
Ngenxa yokungazinzi kwemfuno yabathengi, iindawo ezicwangcisiweyo azingqinelaniyo nomjikelo opheleleyo woMntu, umatshini, izinto, indlela yokuvelisa idla ngokungaqinisekanga, kwaye iiprojekthi ezinexesha elineleyo lomjikelo zifuna izibonelelo ezingapheliyo. , Ukwandisa ubunzima bolawulo lwemveliso.
I-4. Utshintsho kwiimfuno zezinto ezibonakalayo lubangele ukulibaziseka okukhulu
Ngenxa yokufakelwa okanye utshintsho lomyalelo, kunzima ukulungisa nokuthengwa kwangaphandle ukuze kubonakalise ixesha lokuhanjiswa komyalelo. Ngenxa ye-batch encinci kunye nomthombo omnye wonikezo, umngcipheko wokuhambisa uphakame kakhulu.
I-03 >> ubunzima kwiintlobo ngeentlobo ezahlukeneyo zemveliso, ibala elincinci le-batch
I-1. Inkqubo yokucwangciswa kwendlela yokucwangciswa kwe-Interfayili yeNdlela: Ukufakwa kweWebhu kaxakeka, ukungaphumeleli izixhobo, i-botterleneck ye-bytter.
2. Ukuchonga kunye nokuhamba kweebhotile: Ngaphambi nangexesha lokuvelisa
I-3. Iibhotile ezinamanqanaba amahle: Ibhotile yomgca weNdibano, ibhotile yomgca wenxalenye yenxalenye, indlela yokulungelelanisa nesibini.
I-4. Ubungakanani buffer: nokuba i-backlog okanye i-allting and-phantrives. Iibatch zemveliso, iibatchs, njl.
5. Ukulungiselela ukuCwangcisa: Ayiqwalaseli nje ibhotile, kodwa ikwaqwalasele impembelelo yezixhobo ezingalunganga.
Imodeli eyahlukeneyo ye-batch kunye ne-batch encinci iya kudibana neengxaki ezininzi kwintsebenzo, ezinje:
>>> Iintlobo ngeentlobo kunye nemveliso ye-batch encinci, i-scredhel yokuxuba inzima
>>>> UKUHAMBELA KUPHELA, IXESHA LOKUGQIBELA LOMLILO
>>> I-odolo ifuna ukulandela kakhulu
>>> Izinto eziphambili kwimveliso zihlala zitshintshile, kwaye isicwangciso sokuqala asinakuphunyezwa
>>> Uluhlu lwe-invenri luhlala lunyuka, kodwa izixhobo eziphambili zihlala zisilela
>>> Umjikelo wemveliso ude kakhulu, kwaye ixesha lokukhokela alindiswa ngokungapheliyo
I-04 >> Iintlobo ngeentlobo zeentlobo ngeentlobo zemveliso ye-batch kunye nolawulo lomgangatho
1. Ixabiso le-scrap ephezulu ngexesha lesigaba sokuKhomiso
Ngenxa yotshintsho oluqhubekayo lweemveliso, utshintsho kwimveliso kunye nokuveliswa kwemveliso kufuneka kwenziwe rhoqo. Ngexesha lotshintsho, iiparamitha zezinto kufuneka zilungiswe, ukutshintshwa kwezixhobo kunye nokulungiswa okanye ukubiza iinkqubo ze-CN, njl. Kuya kubakho iimpazamo okanye ezishiyiweyo. Ngamanye amaxesha abasebenzi bagqibile imveliso yokugqibela kwaye bengazange bawukhumbule ngokupheleleyo okanye bakukhumbule ngokusebenza kwemveliso entsha, kwaye basathunyelwa "ekusebenzeni kwemveliso yokugqibela, okukhokelela kwiimveliso ezingafakwanga kunye nokukhuphela imveliso.
Ngapha koko, kwimveliso encinci ye-batch, uninzi lweemveliso zenkunkuma ziveliswa kwinkqubo yemveliso yokulungisa kwakhona kunye nezixhobo zokulungisa ingxaki. Ukusebenza kweentlobo ngeentlobo ezahlukeneyo kunye nemveliso encinci, ukunciphisa i-SCRAP ngexesha lokuyalela kubaluleke kakhulu.
I-2. Indlela yokulawula esemgangathweni yetshekhi yeposi
Imicimbi ephambili yeNkqubo yoLawulo loMgangatho yinkqubo yokusebenza kunye nolawulo olupheleleyo.
Ngaphakathi kumgangatho wenkampani, umgangatho wemveliso uthathwa nje njengomcimbi weworkshop yemveliso, kodwa amasebe ngamanqanaba akhutshelwa ngaphandle. Ngokumalunga nolawulo lwenkqubo, nangona uninzi lweenkampani zinemigaqo yokusebenza, imigaqo yokusebenza yezixhobo, imigaqo-nkqubo yokhuseleko, imigaqo yokhuseleko kunye noxanduva olungalunganga, kwaye kungekho ntweni iphantsi kakhulu, kwaye ukuphunyezwa kwayo akuphakamisi. Ngokuphathelene neerekhodi zomsebenzi, iinkampani ezininzi azikhange ziqhubele iinkcukacha-manani kwaye azikhange ziphuhlise umkhwa wokujonga iirekhodi zomsebenzi yonke imihla. Ke ngoko, iirekhodi ezininzi zantlandlolo azinto ngaphandle kwemfumba yephepha.
I-3. Ubunzima ekuphumezeni inkqubo yeenkcukacha-manani
Ulawulo lweenkcukacha-manani (SPC) lusebenzisa ubuchwephesha bolawulo olusebenza kunye nokubeka iliso kuwo onke amabakala enkqubo, ukuseka nokulondolozwa kwenkqubo eyamkelekileyo nefanelekileyo, kwaye uqiniseke ukuba iimfuno kunye neenkonzo zifeze iimfuno ezichaziweyo.
Inkqubo yenkqubo yeenkcukacha-manani yindlela ebalulekileyo yolawulo lomgangatho, kwaye iitshathi zolawulo yitekhnoloji ephambili yolawulo lweenkcukacha-manani. Nangona kunjalo, ngenxa yokuba iitshathi zokulawula ngokwemveli ziveliswa kwivolumu enkulu, indalo engqongqo, kunzima ukuyisebenzisa kwindawo encinci yemveliso.
Ngenxa yenani elincinci lamalungu aqhotyoshelweyo, idatha eqokelelweyo ayihambelani neemfuno zokusebenzisa iindlela zezibini zeenkcukacha-manani, oko kukuthi, itshathi yolawulo akenziwanga kwaye ivelisi iphelile. Itshathi yolawulo ayizange idlale indima yothintelo kwaye ilahlekelwe kukubaluleka kokusebenzisa iindlela zeenkcukacha-manani ukulawula umgangatho.
I-05 >> Iintlobo ngeentlobo zeentlobo ngeentlobo zemigangatho yolawulo lomgangatho wokuLawulwa komgangatho
Iimpawu zemveliso zezinto ezininzi ezahlukeneyo kunye neebatch ezincinci zonyusa ubunzima boLawulo lweMveliso. Ukuqinisekisa ukuphuculwa okungagungqiyo komgangatho wemveliso phantsi kweemeko ezahlukeneyo kunye nemveliso ye-batch encinci, kuyafuneka ukumisela imiyalelo esebenzayo yokusebenza, ukumiliselwa komgaqo-nkqubo "wokuthintela kuqala", kwaye ungenise amagama olawulo olwenziweyo 'aphucule inqanaba lolawulo.
1. Cwangcisa imiyalelo yomsebenzi eneenkcukacha kunye neenkqubo zokusebenza ezisemgangathweni ngexesha lesigaba sokuKhomiso
Umyalelo womsebenzi kufuneka ubandakanye inkqubo ye-5 yolawulo lwamanani, inombolo ye-FingTire, ihlolisiso kuthetha kwaye zonke iiparamitha zilungiswe. Lungiselela imiyalelo yomsebenzi kwangaphambili, unokuzijonga ngokupheleleyo izinto ezahlukeneyo, ngokuqulunqwa kwaye uphonononge, uqokelele ubulumko namava abantu abaninzi ukuba baphucule ukuchaneka kunye nokuba kunokwenzeka. Inganciphisa ngokufanelekileyo utshintsho kwi-intanethi kunye nokwandisa inqanaba lokusetyenziswa kwezixhobo.
Inkqubo yokusebenza esemgangathweni (i-SOP) iya kumisela inyathelo ngalinye lomsebenzi wokuyalela. Chonga into ekufuneka yenziwe kwinyathelo ngalinye kunye nendlela yokwenza ngokulandelelana. Umzekelo, uhlobo lwezixhobo ze-CNC zoomatshini zinokutshintshwa ngokulandelelana kokutshintsha kwemihlathi-ebiza le nkqubo-yenkqubo yokujonga i-DounterPie-ukubeka inyathelo lenkqubo ngamanqanaba. Umsebenzi osasazeke wenziwa ngenjongo ethile ukuthintela ukushiyeka.
Kwangelo xesha, kwinyathelo ngalinye, indlela yokusebenza kunye nendlela yokujonga nayo nayo. Umzekelo, indlela yokufumanisa ukuba ngaba imihlathi iyinyani emva kokutshintsha kwemihlathi. Ingabonwa ukuba inkqubo yokusebenza esemgangathweni yokuSebenza yenziwa yindawo yokulawula inqaku lomsebenzi wokuhlanjwa, ukuze wonke umsebenzi angenze izinto ngokungqinelana nemigaqo efanelekileyo yenkqubo, kwaye akuyi kubakho mpazamo zinkulu. Nokuba kukho impazamo, inokutshekishwa ngokukhawuleza kwi-SOP ukufumana ingxaki kwaye iphucule.
2. Sebenzisa inyani kumgaqo "wokuthintela kuqala"
Kuyimfuneko ukutshintsha "ukuthintela i-theoretical" kuqala, kudibanisa ukuthintelwa kunye nokugcinwa kwesango "ukuya" kukwenyani "zokwenyani". Oku akuthethi ukuba abagcini-masango abasasebenzi, kodwa umsebenzi wamasango kufuneka uphuculwe ngakumbi, oko kukuthi, umxholo wamasango. Ibandakanya imiba emibini: Inye itsheki yomgangatho wemveliso, kwaye inyathelo elilandelayo kukujonga umgangatho wenkqubo. Ukufezekisa iimveliso eziyi-100% ezifanelekileyo, into yokuqala ebalulekileyo ayisiyo uhlolo lomgangatho wemveliso, kodwa ulawulo olungqongqo lwenkqubo yemveliso kwangaphambili.
I-06 >> Kuthembelela NJANI I-Multi-Voree-Porendia-Videres, I-Back-Battle-Battle yeNdawo
I-1. Indlela ebanzi yebhalansi
Indlela yemali eseleyo isekwe kwiimfuno zemithetho yenjongo, ukwenzela ukuba ifezekise iinjongo zesicwangciso, ukuqinisekisa ukuba izinto ezifanelekileyo okanye ezinxulumene, zilungelelaniswe ngokufanelekileyo, zisebenzisa ifomathi yephepha eliphindaphindiweyo ukuze ziqwalaselwe ngohlalutyo lwebhalansi ephindaphindiweyo kunye nokubala. Isicwangciso sezalathiso. Ukusuka kwimbono yethiyori yenkqubo, oko kukugcina ubume bangaphakathi kwenkqubo obulungeleleneyo kwaye busengqiqweni. Uhlobo lwendlela ebanzi yemali eseleyo kukwenza ibhalansi ebanzi kwaye iphindaphindwe kabini ngezalathi zemveliso, ukugcina ulungelelwaniso phakathi kwemisebenzi, izixhobo kunye neemfuno, naphakathi kweenjongo kunye nexesha elide. Nika ingqalelo kulawulo lwamakhulu eenkampani, kwaye ufumane idatha enkulu mahala. Kufanelekile ukulungiselela isicwangciso semveliso yexesha elide. Ilungele ukucofa amandla abantu baseShishini, iiMpireni kunye nezixhobo.
I-2. Indlela yokubonisa
Indlela yokulinganisa ikwabizwa ngokuba yindlela engathanga ngqo. Isebenzisa umlinganiselo wexesha elide ozinzileyo phakathi kwezi zikhombisi zidlulileyo zokubala kunye nokumisela izalathiso ezifanelekileyo kwixesha lokucwangciswa. Isekwe kumyinge ophakathi kwesixa esifanelekileyo, ngenxa yoko ichaphazeleka kakhulu kukuchaneka komyinge. Ngokubanzi ilungele iinkampani eziqolileyo eziqokelela idatha yexesha elide.
I-3. Indlela ye-quota
Indlela ye-quota kukubala kwaye ichonge izikhombisi ezifanelekileyo zexesha lokucwangcisa ngokwesabelo sobugcisa nezoqoqosho ezifanelekileyo. Iphawuleka ngokubalwa ngokulula kunye nokuchaneka okukhulu. Ingxaki yokuba ichaphazele kakhulu itekhnoloji yemveliso kunye nenkqubela phambili yetekhnoloji.
4. Umthetho we-cyber
Indlela yenethiwekhi isekwe kwimigaqo esisiseko yetekhnoloji yohlalutyo lwenethiwekhi ukubala nokumisela izalathiso ezifanelekileyo. Iimpawu zayo zilula kwaye kulula ukuzisebenzisa, zicwangciswe ngokomyalelo wokusebenza, inokukhawulezisa ukugxininiswa kwesicwangciso, ubungakanani besicelo sibanzi kakhulu, silungele zonke iindlela zobomi.
I-5. Indlela yokuhamba
Indlela yokuhamba eqengqelekayo yindlela eguqukayo yokulungiselela isicwangciso. Ilungisa isicwangciso ngexesha elifanelekileyo ngokuphunyezwa kwesicwangciso sexesha elithile, siqwalasele iinguqu kwiimeko zexesha langaphakathi nangaphandle lombutho, kwaye zidibanisa isicwangciso sexesha elide nendlela yokulungiselela isicwangciso.
Indlela yesicwangciso sokuhamba inezi mpawu zilandelayo:
1. Isicwangciso sahlulwe saba ngamaxesha aliqela okuphunyezwa, phakathi kweSicwangciso sexesha elifutshane kufuneka sichazwe kwaye sicacile, ngelixa icebo lexesha elide lirhabaxa;
2. Emva kokuba isicwangciso senziwe ixesha elithile, umxholo wesicwangciso kunye nezikhombisi ezinxulumene nazo ziya kuhlaziywa, zihlengahlengiswe kwaye zongezwe ngokwemeko yokuphumeza kunye notshintsho lwendalo;
3. Indlela eqengqelekayo inokuthintela ukungqiniswa kwesicwangciso, iphucula ukungqinelana kwesicwangciso kunye nesikhokelo kumsebenzi owonileyo, kwaye yindlela eguqukayo nengqokelela yemveliso;
I-4. Umgaqo wokulungiselela kwisicwangciso esijikelezayo "phantse kwaye rhabaxa kude", kwaye imowudi yokusebenza "kukuphunyezwa, ukuhlengahlengiswa, kunye nokuhamba".
Ezi mpawu zibonisa ukuba indlela yokuhamba eqengqeni ihlala ihlengahlengiswa kwaye ihlaziywe ngotshintsho kwimfuno yentengiso, ehambelana neentlobo ngeentlobo zeentlobo ngeentlobo zeendlela eziguqulweyo zentengiso. Sebenzisa indlela eqengqeni ukukhokela ukuveliswa kweentlobo ezininzi kunye neebatch ezincinci akunakuphucula amandla amashishini ukuze kulungelelaniswe kwimfuno yentengiso, kodwa ikwazinzo kwimveliso yabo, eyindlela efanelekileyo.