01 >> Umbono weentlobo ezininzi kunye neebhetshi ezincinci

Iintlobo ngeentlobo, imveliso yeebhetshi ezincinci ibhekisa kwindlela yokuvelisa apho kukho iintlobo ezininzi zeemveliso (iinkcazo, iimodeli, ubukhulu, iimilo, imibala, njl.njl.) njengenjongo yemveliso ngexesha lemveliso echaziweyo, kunye nenani elincinci lemveliso. iimveliso zodidi ngalunye ziveliswa..

Ngokuqhelekileyo, xa kuthelekiswa neendlela zokuvelisa ngobuninzi, le ndlela yokuvelisa inokusebenza okuphantsi, ixabiso eliphezulu, akulula ukuyiqonda i-automation, kwaye isicwangciso sokuvelisa kunye nentlangano inzima kakhulu.Nangona kunjalo, phantsi kweemeko zoqoqosho lwentengiso, abathengi badla ngokutshintsha izinto abazithandayo, besukela iimveliso eziphucukileyo, ezizodwa nezidumileyo ezahlukileyo kwabanye.

Iimveliso ezitsha zivela ngokungapheliyo, kwaye ukuze kwandiswe isabelo semarike, iinkampani kufuneka ziqhelane nolu tshintsho kwimarike.Ukwahluka kweemveliso zeshishini kuye kwaba yinto engenakuphepheka.Ewe kunjalo, kufuneka sibone ukuhlukahluka kweemveliso kunye nokuvela okungapheliyo kweemveliso ezintsha, okuya kubangela ukuba ezinye iimveliso zipheliswe ngaphambi kokuba ziphelelwe lixesha kwaye zisenexabiso lokusetyenziswa, elichitha kakhulu izibonelelo zentlalo.Lo mkhwa kufuneka uvuse umdla wabantu.

02 >> Iimpawu zeentlobo ezininzi kunye neebhetshi ezincinci

1. Iindidi ezininzi ngokuhambelanayo

Kuba iimveliso zeenkampani ezininzi zilungiselelwe abathengi, iimveliso ezahlukeneyo zineemfuno ezahlukeneyo, kwaye izixhobo zenkampani zikwiindidi ezininzi.

2. Ukwabelana ngobutyebi

Wonke umsebenzi kwinkqubo yokuvelisa ufuna izibonelelo, kodwa izibonelelo ezinokuthi zisetyenziswe kwinkqubo yangempela zincinci kakhulu.Ngokomzekelo, ingxaki yeengxabano zezixhobo ezihlala zidibana kwinkqubo yokuvelisa ibangelwa ukwabelana ngezibonelelo zeprojekthi.Ngoko ke, izibonelelo ezinyiniweyo kufuneka zabiwe ngokufanelekileyo ukuhlangabezana neemfuno zeprojekthi.

3. Ukungaqiniseki kwesiphumo somyalelo kunye nomjikelo wemveliso

Ngenxa yokungazinzi kwemfuno yabathengi, ii-node ezicwangcisiweyo ngokucacileyo azihambelani nomjikelezo opheleleyo womntu, umatshini, izinto eziphathekayo, indlela, kunye nokusingqongileyo, njl., Ukwandisa ubunzima bolawulo lwemveliso.

4. Utshintsho kwiimfuno zezinto eziphathekayo lubangele ukulibaziseka okukhulu kokuthenga

Ngenxa yokufakwa okanye ukutshintshwa komyalelo, kunzima ukuqhutyelwa kwangaphandle kunye nokuthengwa kwempahla ukubonisa ixesha lokuhanjiswa komyalelo.Ngenxa yebhetshi encinci kunye nomthombo omnye wobonelelo, umngcipheko wobonelelo uphezulu kakhulu.

03 >> Ubunzima kwiindidi ezininzi, imveliso encinci yebhetshi

1. Isicwangciso sendlela yenkqubo yeDynamic kunye nokusasazwa komgca weyunithi: ukufakwa komyalelo kaxakeka, ukungaphumeleli kwezixhobo, i-bottleneck drift.

2. Ukuchongwa kunye nokuhamba kweebhotile: ngaphambi nangexesha lokuvelisa

3. Iibhotile ze-Multi-level: i-bottleneck yomgca wendibano, i-bottleneck ye-virtual line yamacandelo, indlela yokulungelelanisa kunye nesibini.

4. Ubungakanani be-buffer: mhlawumbi ukusilela okanye ukungaphazamisi kakubi.Iibhetshi zokuvelisa, iibhetshi zokudlulisa, njl.

5. Ukucwangciswa kwemveliso: ungaqwalaseli kuphela i-bottleneck, kodwa uphinde uqwalasele impembelelo yezibonelelo ezingezizo.

Iintlobo ngeentlobo kunye nemodeli yokuvelisa ibhetshi encinci nayo iya kudibana neengxaki ezininzi ekusebenzeni kweshishini, ezinje:

>>>Iintlobo ezininzi kunye nemveliso encinci yebhetshi, ukucwangciswa okuxubileyo kunzima
>>>Ayikwazi ukuhambisa ngexesha, ixesha elongezelelekileyo “lokucima umlilo”
>>> Umyalelo ufuna ukulandelwa kakhulu
>>>Izinto eziphambili zemveliso zihlala zitshintshwa, kwaye isicwangciso sokuqala asikwazi ukuphunyezwa
>>>I-Inventory iyaqhubeka nokukhula, kodwa izixhobo eziphambili zihlala zinqongophele
>>>Umjikelo wemveliso ude kakhulu, kwaye ixesha lokukhokela landiswa ngokungenasiphelo

04 >> Iindidi ezininzi, imveliso encinci yebhetshi kunye nolawulo lomgangatho

1. Izinga eliphezulu le-scrap ngexesha lesigaba sogunyaziso

Ngenxa yokutshintsha rhoqo kweemveliso, utshintsho lwemveliso kunye nokulungiswa kwemveliso kufuneka kuqhutywe rhoqo.Ngexesha lotshintsho, iiparameters zezixhobo kufuneka zitshintshwe, ukutshintshwa kwezixhobo kunye nezixhobo, ukulungiswa okanye ukufowuna kweenkqubo ze-CNC, njl., zincinci.Kuya kubakho iimpazamo okanye ukushiyeka.Ngamanye amaxesha abasebenzi basandul 'ukugqiba imveliso yokugqibela kwaye abakayiqondi ngokupheleleyo okanye bakhumbule izinto ezifunekayo zokusebenza ezifanelekileyo kwimveliso entsha, kwaye "basebantywiliselwe" ekusebenzeni kwemveliso yokugqibela, okukhokelela kwiimveliso ezingafanelekanga kunye nokuchithwa kwemveliso.

Enyanisweni, kwimveliso ye-batch encinci, ininzi yeemveliso zenkunkuma ziveliswa kwinkqubo yokulungiswa kwemveliso kunye nezixhobo zokulungisa.Kwiintlobo ezininzi kunye nemveliso encinci, ukunciphisa i-scrap ngexesha lokugunyaziswa kubaluleke kakhulu.

2. Indlela yokulawula umgangatho wokutshekisha emva kokuhlolwa

Imiba ephambili yenkqubo yolawulo lomgangatho lulawulo lwenkqubo kunye nolawulo olupheleleyo lomgangatho.

Ngaphakathi komda wenkampani, umgangatho wemveliso uthathwa kuphela njengomcimbi weworkshop yemveliso, kodwa amasebe ahlukeneyo akabandakanywa.Ngokumalunga nokulawulwa kwenkqubo, nangona iinkampani ezininzi zinemimiselo yenkqubo, imimiselo yokusebenza kwezixhobo, imimiselo yokhuseleko kunye noxanduva lomsebenzi, ngenxa yokusebenza kakubi kwaye Kunzima kakhulu, kwaye akukho ndlela yokubeka iliso, kwaye ukuphunyezwa kwayo akuphezulu.Ngokuphathelele kwiirekhodi zokusebenza, iinkampani ezininzi azikhange ziqhube izibalo kwaye azikaphuhli umkhwa wokukhangela iirekhodi zokusebenza yonke imihla.Ngoko ke, iirekhodi ezininzi zangaphambili azikho nto ngaphandle kwemfumba yephepha lenkunkuma.

3. Ubunzima ekuphumezeni ulawulo lwenkqubo yamanani

Ulawulo lweNkqubo yeNkxaso-manani (SPC) bubuchwephesha bolawulo lobulunga obusebenzisa ubuchule beenkcukacha-manani ukuvavanya nokubeka iliso kuzo zonke izigaba zenkqubo, ukuseka nokugcina inkqubo kwinqanaba elamkelekileyo nelizinzileyo, nokuqinisekisa ukuba iimveliso neenkonzo ziyahlangabezana neemfuno ezichaziweyo.

Ulawulo lwenkqubo yamanani yindlela ebalulekileyo yokulawula umgangatho, kwaye iitshathi zokulawula ziyiteknoloji ephambili yolawulo lwenkqubo yamanani.Nangona kunjalo, ngenxa yokuba iitshathi zolawulo lwendabuko ziveliswa kwindawo enkulu, eqinile yokuvelisa, kunzima ukufaka isicelo kwindawo yokuvelisa umthamo omncinci.

Ngenxa yenani elincinci leengxenye ezicutshungulwayo, idatha eqokelelweyo ayihambelani neemfuno zokusebenzisa iindlela zezibalo zemveli, oko kukuthi, ishati yokulawula ayenziwanga kwaye imveliso iphelile.Itshathi yokulawula ayizange idlale indima yayo yokukhusela kwaye yalahlekelwa ukubaluleka kokusebenzisa iindlela zezibalo zokulawula umgangatho.

05 >> Iindidi ezininzi, imilinganiselo yokulawula umgangatho wemveliso encinci

Iimpawu zemveliso yeentlobo ezininzi kunye neebhetshi ezincinci zandisa ubunzima bokulawula umgangatho wemveliso.Ukuze kuqinisekiswe ukuphuculwa okuqhubekayo komgangatho wemveliso phantsi kweemeko zeentlobo ezininzi kunye nokuveliswa kwebhetshi encinci, kuyimfuneko ukuseka imiyalelo ecacileyo yokusebenza, ukuphumeza umgaqo "wokuthintela kuqala", kwaye ungenise iingcamango zolawulo oluPhezulu oluphucula inqanaba lolawulo.

1. Ukuseka imiyalelo ecacileyo yomsebenzi kunye neenkqubo zokusebenza eziqhelekileyo ngexesha lesigaba sokugunyazisa

Umyalelo womsebenzi kufuneka ubandakanye iprogram yolawulo lwamanani efunekayo, inombolo ye-fixture, iindlela zokuhlola kunye nazo zonke iiparamitha eziza kulungiswa.Lungiselela imiyalelo yomsebenzi kwangaphambili, unokuqwalasela ngokupheleleyo izinto ezahlukeneyo, ngokuhlanganisa kunye nokuhlola ubungqina, ukuqokelela ubulumko kunye namava abantu abaninzi ukuphucula ukuchaneka kunye nokuba nokwenzeka.Inokunciphisa ngokufanelekileyo ixesha lokutshintsha kwi-intanethi kwaye inyuse izinga lokusetyenziswa kwezixhobo.

Inkqubo yokusebenza esemgangathweni (SOP) iya kumisela inyathelo ngalinye lokwenziwa komsebenzi wokuyalela.Gqiba into omawuyenze kwinqanaba ngalinye kunye nendlela yokuyenza ngokulandelelana kweziganeko.Umzekelo, uhlobo lwesixhobo somatshini we-CNC lunokutshintshwa ngokolandelelwano lokutshintsha imihlathi-ukubiza inkqubo-ngokwenombolo yesixhobo esisetyenziswa kwinkqubo yokujonga-isixhobo sokubeka-indawo yokusebenza-ukusetha i-zero point-executing. inkqubo inyathelo ngenyathelo.Umsebenzi othe saa wenziwa ngendlela ethile ukuze ugweme ukushiywa.

Kwangaxeshanye, kwinyathelo ngalinye, indlela yokusebenza kunye nendlela yokukhangela nayo ichaziwe.Umzekelo, indlela yokufumanisa ukuba imihlathi i-eccentric emva kokutshintsha imihlathi.Ingabonwa ukuba inkqubo yokusebenza esemgangathweni yokulungiswa kwenkqubo kukulungiswa kwendawo yokulawula umsebenzi wokulungisa, ukwenzela ukuba wonke umqeshwa angenza izinto ngokuhambelana nemimiselo echaphazelekayo yenkqubo, kwaye akuyi kubakho iimpazamo ezinkulu.Nokuba kukho impazamo, inokukhangela ngokukhawuleza nge-SOP ukufumana ingxaki kwaye iyiphucule.

2. Ukuphumeza ngokwenene umgaqo "wokuthintela kuqala"

Kuyimfuneko ukuguqula ithiyori "yokuthintela kuqala, ukudibanisa ukuthintela kunye nokugcinwa kwesango" kwi-"real" yokuthintela.Oku akuthethi ukuba abagcini-masango abasesangweni, kodwa umsebenzi wabagcini-masango kufuneka uphuculwe ngakumbi, oko kukuthi, umxholo wabagcini-masango.Ibandakanya imiba emibini: enye yitshekhi yomgangatho wemveliso, kwaye inyathelo elilandelayo kukutshekishwa komgangatho wenkqubo.Ukufezekisa i-100% yeemveliso ezifanelekileyo, into yokuqala ebalulekileyo ayikona ukuhlolwa komgangatho wemveliso, kodwa ulawulo oluqinileyo lwenkqubo yokuvelisa kwangaphambili.

06 >> Indlela yokulungiselela iindidi ezininzi, isicwangciso sokuvelisa ibhetshi encinci

1. Indlela yokulinganisa ebanzi

Indlela yolungelelaniso olubanzi isekelwe kwiimfuno zemithetho enenjongo, ukuze kuphunyezwe iinjongo zesicwangciso, ukuqinisekisa ukuba imiba echaphazelekayo okanye izalathisi kwixesha locwangciso zilungelelaniswe ngokufanelekileyo, ziqhagamshelwe omnye komnye, kwaye zilungelelaniswe omnye komnye, kusetyenziswa ifom ye-balance sheet ukugqiba ngohlalutyo oluphindaphindiweyo lwebhalansi kunye nokubala.Izalathi zesicwangciso.Ngokombono wethiyori yenkqubo, oko kukugcina ubume bangaphakathi benkqubo bucwangciswe kakuhle kwaye bunengqiqo.Uphawu lwendlela yokulinganisa ebanzi kukuqhuba ibhalansi ebanzi kunye nokuphindaphindiweyo ngokusebenzisa izikhombisi kunye neemeko zokuvelisa, ukugcina ukulingana phakathi kwemisebenzi, izibonelelo kunye neemfuno, phakathi kwenxalenye kunye nayo yonke, naphakathi kweenjongo kunye nexesha elide.Nika ingqalelo kulawulo lwamakhulu eenkampani, kwaye ufumane idatha enkulu simahla.Ifanelekile ukulungiselela isicwangciso semveliso yexesha elide.Kuyanceda ukucofa amandla abantu beshishini, imali kunye nemathiriyeli.

2. Indlela yokulinganisa

Indlela yokulinganisa ikwabizwa ngokuba yindlela engathanga ngqo.Isebenzisa umlinganiselo wexesha elide elizinzileyo phakathi kwezalathisi zoqoqosho ezimbini ezifanelekileyo ezidlulileyo ukubala nokumisela izikhombisi ezifanelekileyo kwixesha locwangciso.Isekelwe kumlinganiselo phakathi kwamanani afanelekileyo, ngoko ke ichaphazeleka kakhulu kukuchaneka komlinganiselo.Ngokuqhelekileyo zilungele iinkampani ezikhulileyo eziqokelela idatha yexesha elide.

3. Indlela yeQuota

Indlela yomlinganiselo kukubala nokumisela izalathi ezifanelekileyo zexesha locwangciso ngokwekota efanelekileyo yobugcisa noqoqosho.Ibonakaliswa ngokubala okulula kunye nokuchaneka okuphezulu.Ukungalungi kukuba kuchatshazelwa kakhulu yiteknoloji yemveliso kunye nenkqubela phambili yezobuchwepheshe.

4. UMthetho weCyber

Indlela yenethiwekhi isekelwe kwimigaqo esisiseko yeteknoloji yokuhlalutya inethiwekhi ukubala kunye nokumisela izikhombisi ezifanelekileyo.Iimpawu zayo zilula kwaye zilula ukuzisebenzisa, zilungelelaniswe ngokomyalelo wemisebenzi, zinokumisela ngokukhawuleza ukugxilwa kwesicwangciso, ububanzi besicelo bukhulu kakhulu, bufanelekile kuzo zonke iindlela zobomi.

5. Indlela yesicwangciso sokuqengqeleka

Indlela yesicwangciso sokuqengqeleka yindlela eguqukayo yokulungiselela isicwangciso.Ilungelelanisa isicwangciso ngexesha elifanelekileyo ngokuhambelana nokuphunyezwa kwesicwangciso ngexesha elithile, ngokuqwalasela utshintsho kwiimeko zangaphakathi kunye nezangaphandle zokusingqongileyo zentlangano, kwaye ngokufanelekileyo yandisa isicwangciso ixesha, ukudibanisa ixesha elifutshane. isicwangciso kunye nesicwangciso sexesha elide Yindlela yokulungiselela isicwangciso.

Indlela yesicwangciso sokuqengqeleka inezi mpawu zilandelayo:

1. Isicwangciso sahlulahlulwe sangamathuba amaninzi okwenziwa, apho isicwangciso sexesha elifutshane kufuneka sicaciswe nzulu kwaye sicace, ngelixa isicwangciso sexesha elide sinobunzima;

2. Emva kokuba isicwangciso siphunyeziwe ixesha elithile, umxholo wesicwangciso kunye nezalathi ezinxulumeneyo ziya kuhlaziywa, zilungelelaniswe kwaye zongezelelwe ngokwemeko yokuphunyezwa kunye notshintsho lwemo engqongileyo;

3. Indlela yokucwangcisa i-rolling igwema ukuqiniswa kwesicwangciso, iphucula ukulungelelaniswa kwesicwangciso kunye nesikhokelo kumsebenzi wangempela, kwaye yindlela yesicwangciso sokuvelisa esiguquguqukayo nesiguquguqukayo;

4. Umgaqo wokulungiselela weplani yokuqengqeleka "phantse ulungile kwaye unzima kakhulu", kwaye imodi yokusebenza "yimpumezo, ukulungiswa, kunye nokuqengqeleka".
Ezi mpawu zibonisa ukuba indlela yokucwangcisa i-rolling ihlaziywa rhoqo kwaye ihlaziywa kunye notshintsho kwimfuno yemarike, ehambelana neentlobo ezininzi, indlela yokuvelisa i-batch encinci ehambelana nokutshintsha kweemfuno zemarike.Ukusebenzisa indlela yokucwangcisa i-rolling plan ukukhokela ukuveliswa kweentlobo ezininzi kunye neebhetshi ezincinci azinako nje ukuphucula amandla amashishini ukulungelelanisa utshintsho kwimfuno yemarike, kodwa nokugcina uzinzo kunye nokulinganisela kwemveliso yabo, eyona ndlela ifanelekileyo.