The 9 common sense of PCB factory circuit board inspection are introduced as follows:
1. It is strictly forbidden to use grounded test equipment to touch the live TV, audio, video and other equipment of the bottom plate to test the PCB board without an isolation transformer.
It is strictly forbidden to directly test TV, audio, video and other equipment without a power isolation transformer with instruments and equipment with grounded enclosures. Although the general radio cassette recorder has a power transformer, when you come into contact with more special TV or audio equipment, especially the output power or the nature of the power supply used, you must first find out whether the chassis of the machine is charged, otherwise it will be very easy The TV, audio and other equipment that are charged with the bottom plate cause a short circuit of the power supply, which affects the integrated circuit, causing further expansion of the fault.
2. Pay attention to the insulation performance of the soldering iron when testing the PCB board
It is not allowed to use a soldering iron for soldering with power. Make sure that the soldering iron is not charged. Ground the shell of the soldering iron. Be careful with the MOS circuit. It is safer to use a low-voltage circuit iron of 6~8V.
3. Before testing the PCB board, understand the working principle of integrated circuits and related circuits
Before inspecting and repairing the integrated circuit, you must first be familiar with the function of the integrated circuit used, the internal circuit, the main electrical parameters, the role of each pin, and the normal voltage of the pin, the waveform and the working principle of the circuit composed of peripheral components. If the above conditions are met, analysis and inspection will be much easier.
4. Do not cause short circuit between pins when testing the PCB board
When measuring voltage or testing waveforms with an oscilloscope probe, do not cause a short circuit between the pins of the integrated circuit due to sliding of the test leads or probes, and measure on the peripheral printed circuit directly connected to the pins. Any momentary short circuit can easily damage the integrated circuit. You must be more careful when testing flat-package CMOS integrated circuits.
5. The internal resistance of the PCB board test instrument should be large
When measuring the DC voltage of the IC pins, a multimeter with the internal resistance of the meter head greater than 20KΩ/V should be used, otherwise there will be a large measurement error for the voltage of some pins.
6. Pay attention to the heat dissipation of the power integrated circuit when testing the PCB board
The power integrated circuit should have good heat dissipation, and it is not allowed to work in a high-power state without a heat sink.
7. The lead wire of the PCB board should be tested reasonably
If you need to add external components to replace the damaged parts of the integrated circuit, small components should be selected, and the wiring should be reasonable to avoid unnecessary parasitic coupling, especially the grounding between the audio power amplifier integrated circuit and the preamplifier circuit end.
8. To inspect the PCB board to ensure the welding quality
When soldering, the solder is firm, and the accumulation of solder and pores are likely to cause false soldering. The soldering time is generally no more than 3 seconds, and the power of the soldering iron should be about 25W with internal heating. The integrated circuit that has been soldered should be carefully checked. Use an ohmmeter to measure whether there is a short circuit between the pins, confirm that there is no solder adhesion, and then turn on the power.
9. Do not judge the damage of the integrated circuit easily when testing the PCB board
Do not judge that the integrated circuit is damaged easily. Because most integrated circuits are directly coupled, once a circuit is abnormal, it may cause multiple voltage changes, and these changes are not necessarily caused by the damage of the integrated circuit. In addition, in some cases, the measured voltage of each pin is different from the normal voltage. When the values ​​match or are close, it may not always indicate that the integrated circuit is good. Because some soft faults will not cause changes in DC voltage.
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