Hoʻolauna pili pili i ka papa kaapuni maʻalahi

Hoʻolauna huahana

ʻO ka papa kaapuni maʻalahi (FPC), ʻike ʻia hoʻi ʻo ka papa kaapuni maʻalahi, ka papa kaapuni maʻalahi, kona kaumaha māmā, ka mānoanoa lahilahi, ka piko manuahi a me ka pelu ʻana a me nā ʻano maikaʻi ʻē aʻe.Eia nō naʻe, hilinaʻi nui ka nānā ʻana i ka maikaʻi o ka home o FPC i ka nānā ʻana i ka manual, ʻo ia ke kumu kūʻai kiʻekiʻe a me ka haʻahaʻa haʻahaʻa.Me ka hoʻomohala wikiwiki ʻana o ka ʻoihana uila, ʻoi aku ka nui o ka hoʻolālā ʻana o ka papa kaapuni i ke kiʻekiʻe kiʻekiʻe a me ke kiʻekiʻe kiʻekiʻe, a ʻaʻole hiki i ke ʻano hana ʻike manual maʻamau ke hoʻokō hou i nā pono hana, a ua lilo ka ʻike maʻalahi o nā hemahema FPC i mea hiki ʻole. ʻano o ka hoʻomohala ʻoihana.

He ʻenehana i hoʻomohala ʻia e ʻAmelika Hui Pū ʻIa no ka hoʻomohala ʻana i ka ʻenehana rocket space i nā makahiki 1970.He kaapuni paʻi ia me ka hilinaʻi kiʻekiʻe a me ka hoʻololi maikaʻi loa i hana ʻia me ka polyester film a i ʻole polyimide ma ke ʻano he substrate.Ma ka hoʻokomo ʻana i ka hoʻolālā kaapuni ma kahi ʻāpana plastik lahilahi hiki ke hoʻololi ʻia, ua hoʻokomo ʻia ka nui o nā mea kikoʻī i loko o kahi ākea a kaupalena ʻia.Pela ka hana ana i kaapuni hikiwawe i hiki ke maalea.Hiki i kēia kaapuni ke kulou a pelu i ka makemake, ke kaumaha māmā, ka liʻiliʻi, ka wela wela, ka maʻalahi o ka hoʻokomo ʻana, ka haki ʻana i ka ʻenehana interconnection kuʻuna.I ke ʻano o kahi kaapuni maʻalahi, ʻo nā mea i haku ʻia he kiʻiʻoniʻoni insulating, kahi alakaʻi a me kahi mea hoʻopili.

Mea ʻāpana 1, kiʻi ʻoniʻoni insulation

Hoʻokumu ke kiʻi insulating i ka papa kumu o ke kaapuni, a hoʻopaʻa ka mea hoʻopili i ka pahu keleawe i ka papa insulating.Ma kahi hoʻolālā multi-layer, a laila hoʻopaʻa ʻia i ka papa o loko.Hoʻohana ʻia lākou ma ke ʻano he uhi pale e hoʻokaʻawale i ke kaapuni mai ka lepo a me ka wai, a no ka hoʻohaʻahaʻa ʻana i ke kaumaha i ka wā o ka flexure, hoʻokumu ka foil keleawe i kahi papa conductive.

I kekahi mau kaapuni maʻalahi, hoʻohana ʻia nā ʻāpana paʻa i hana ʻia e ka alumini a i ʻole ke kila kila, hiki ke hāʻawi i ke kūpaʻa dimensional, hāʻawi i ke kākoʻo kino no ke kau ʻana o nā ʻāpana a me nā uea, a hoʻokuʻu i ke kaumaha.Hoʻopaʻa ka mea hoʻopili i ka mea paʻa i ke kaapuni maʻalahi.Eia kekahi, hoʻohana ʻia kekahi mea ʻē aʻe i nā kaʻa kaʻa maʻalahi, ʻo ia ka ʻāpana adhesive, i hana ʻia ma ka uhi ʻana i nā ʻaoʻao ʻelua o ke kiʻi insulating me kahi mea hoʻopili.Hāʻawi nā laminates adhesive i ka palekana o ka nohona a me ka insulation uila, a me ka hiki ke hoʻopau i hoʻokahi kiʻi ʻoniʻoni lahilahi, a me ka hiki ke hoʻopaʻa i nā papa he nui me nā papa liʻiliʻi.

Nui nā ʻano mea kiʻi insulating, akā ʻo ka mea maʻamau i hoʻohana ʻia he polyimide a me nā mea polyester.Ma kahi o 80% o nā mea hana kaapuni maʻalahi ma ʻAmelika Hui Pū ʻIa e hoʻohana i nā mea kiʻiʻoniʻoni polyimide, a ma kahi o 20% hoʻohana i nā mea kiʻiʻoniʻoni polyester.ʻO nā mea Polyimide he flammability, kūpaʻa geometrical ana a he kiʻekiʻe ka waimaka ikaika, a loaʻa iā ia ka hiki ke kū i ka wela welding, polyester, i ʻike ʻia hoʻi he polyethylene double phthalates (Polyethyleneterephthalate i kapa ʻia ʻo: PET), nona nā waiwai kino e like me nā polyimides, he haʻahaʻa haʻahaʻa dielectric mau, hoʻopaʻa i ka wai liʻiliʻi, akā ʻaʻole kū i nā wela kiʻekiʻe.He wahi hehee ka Polyester he 250 ° C a me ka mahana hoʻololi aniani (Tg) o 80 ° C, e kaupalena ana i ko lākou hoʻohana ʻana i nā noi e koi ana i ka hoʻoheheʻe hope loa.I nā noi haʻahaʻa haʻahaʻa, hōʻike lākou i ka rigidity.Eia nō naʻe, kūpono lākou no ka hoʻohana ʻana i nā huahana e like me ke kelepona a me nā mea ʻē aʻe i koi ʻole i ka ʻike ʻana i nā wahi paʻakikī.Hoʻohui pinepine ʻia ke kiʻi ʻoniʻoni polyimide me ka polyimide a i ʻole ka acrylic adhesive, polyester insulating material i hui pū ʻia me ka polyester adhesive.ʻO ka maikaʻi o ka hui pū ʻana me kahi mea me nā hiʻohiʻona like hiki ke loaʻa ke kūpaʻa dimensional ma hope o ka wili maloʻo a i ʻole ma hope o nā pōʻai laminating he nui.ʻO nā waiwai koʻikoʻi ʻē aʻe i loko o nā adhesives he haʻahaʻa dielectric mau, kiʻekiʻe insulation kūpaʻa, kiʻekiʻe aniani hoʻololi wela a me haʻahaʻa moisture absorption.

2. Ke alakai

He kūpono ke kala keleawe no ka hoʻohana ʻana i nā kaapuni maʻalahi, hiki iā ia ke Electrodeposited (ED), a i ʻole plated.ʻO ka pahu keleawe me ka waiho ʻana o ka uila he ili ʻālohilohi ma kekahi ʻaoʻao, ʻoiai ʻo ka ʻili o kekahi ʻaoʻao he ʻeleʻele a ʻeleʻele.He mea maʻalahi ia i hiki ke hana ʻia i nā mānoanoa a me nā laula he nui, a ʻo ka ʻaoʻao dull o ED copper foil e mālama pono ʻia e hoʻomaikaʻi i kona hiki ke hoʻopaʻa.Ma waho aʻe o kona maʻalahi, ua loaʻa i ka foil copper forged nā hiʻohiʻona o ka paʻakikī a me ka maʻalahi, kūpono ia no nā noi e koi ana i ke kulou ikaika.

3. Hoʻopili

Ma waho aʻe o ka hoʻohana ʻana e hoʻopaʻa i kahi kiʻi insulating i kahi mea conductive, hiki ke hoʻohana ʻia ka adhesive ma ke ʻano he uhi uhi, ma ke ʻano he pale pale, a ma ke ʻano he uhi uhi.ʻO ka ʻokoʻa nui ma waena o nā mea ʻelua aia i ka noi i hoʻohana ʻia, kahi i hoʻopaʻa ʻia ai ka pale ʻana i ke kiʻi insulation uhi e hana i kahi kaapuni i kūkulu ʻia.ʻenehana paʻi pale i hoʻohana ʻia no ka uhi ʻana i ka mea hoʻopili.ʻAʻole i loaʻa i nā laminates nā mea hoʻopili, a ʻo nā laminates me ka ʻole o nā mea hoʻopili e hopena i nā kaapuni lahilahi a me ka maʻalahi.Hoʻohālikelike ʻia me ka hale laminated e pili ana i ka adhesive, ʻoi aku ka maikaʻi o ka conductivity thermal.Ma muli o ke ʻano lahilahi o ke kaʻapuni hiki ʻole i hoʻopili ʻia, a no ka hoʻopau ʻia ʻana o ke kūpaʻa wela o ka adhesive, no laila e hoʻomaikaʻi ai i ka conductivity thermal, hiki ke hoʻohana ʻia i loko o ke kaiapuni hana kahi i hoʻopaʻa ʻia ai ke kaapuni maʻalahi e pili ana i ke ʻano laminated adhesive. hiki ole ke hoohana.

Lapaʻau prenatal

I ke kaʻina hana, i mea e pale aku ai i ka wehe ʻana i ka pōkole pōkole a hoʻohaʻahaʻa i ka hoʻoemi ʻana a i ʻole ka hoʻohaʻahaʻa ʻana i ka hoʻoheheʻe ʻana, ka kalena, ka ʻokiʻoki a me nā pilikia kaʻina hana ʻē aʻe i hoʻokumu ʻia e ka FPC board scrap, replenishment pilikia, a loiloi pehea e koho ai i nā mea e hoʻokō ai i ka maikaʻi. nā hopena o ka hoʻohana ʻana o ka mea kūʻai aku i nā papa kaapuni maʻalahi, ʻoi aku ka nui o ka mālama mua ʻana.

Ma mua o ka hoʻomaʻamaʻa ʻana, aia ʻekolu mau ʻano e pono e hana ʻia, a ua hoʻopau ʻia kēia mau ʻano ʻekolu e nā ʻenekinia.ʻO ka mea mua, ʻo ia ka loiloi ʻenekinia papa FPC, ka mea nui e loiloi inā hiki ke hana ʻia ka papa FPC o ka mea kūʻai aku, inā paha e hiki i ka ʻoihana hana ke hoʻokō i nā koi papa o ka mea kūʻai aku a me ke kumukūʻai ʻāpana;Inā hala ka loiloi papahana, ʻo ka hana aʻe e hoʻomākaukau koke i nā mea e hoʻolako i nā lako maka no kēlā me kēia loulou hana.ʻO ka mea hope loa, pono ka ʻenekinia: ʻO ke kaha kiʻi CAD o ka mea kūʻai aku, ka ʻikepili laina gerber a me nā palapala ʻenekinia ʻē aʻe e hana ʻia e kūpono i ke kaiapuni hana a me nā kikoʻī hana o nā mea hana, a laila nā kiʻi hana a me MI (kāleka kaʻina hana ʻenehana) a me nā mea ʻē aʻe. hoʻouna ʻia i ka ʻoihana hana, ka mana palapala, kūʻai a me nā keʻena ʻē aʻe e komo i ke kaʻina hana maʻamau.

Kaʻina hana hana

ʻōnaehana papa ʻelua

Wehe → wili → PTH → electroplating → hoʻomaʻamaʻa mua → uhi kiʻiʻoniʻoni maloʻo → alignment → Hōʻike → Hoʻomohala → Palapala kiʻi → defilm → Hoʻomaʻamaʻa mua → Ka uhi kiʻiʻoniʻoni maloʻo → hōʻike alignment → Hoʻomohala → etching → defilm → Hoʻomaʻamaʻa i luna → uhi kiʻi → kaomi → curing nickel plating → paʻi huaʻōlelo → ʻoki → ana uila → kuʻi → nānā hope loa → Packaging → hoʻouna

ʻōnaehana papa hoʻokahi

Wehe → wili → hoʻopaʻa kiʻi maloʻo → alignment → Hōʻike → hoʻomohala → etching → wehe i ke kiʻiʻoniʻoni → Hoʻomaʻamaʻa ʻili → kiʻi ʻoniʻoni → kaomi ʻana → hoʻōla → hoʻomaʻamaʻa ʻili → nickel plating → paʻi kiʻi → ʻoki → Ana uila → punching → Nānā hope → Packaging → Hoʻouna